How Is Flannelette Fabric Made?
If you’ve ever slipped into flannelette pyjamas or rested your head on soft flannelette pillowcases, you know there’s something downright luxurious about this fabric. It’s warm, cozy, soft as a whisper—and just what the cooler months ordered.
But have you ever wondered how flannelette fabric is made? Let’s take a look at what goes into creating your favourite winter comfort fabric.
So, What Is Flannelette?
Flannelette is a soft, brushed cotton fabric that feels like a warm hug. It’s often mistaken for flannel, but there’s a slight difference—flannelette is typically made from 100% cotton and brushed to perfection for that signature cozy feel. And when it’s made well? Delicous!
At Jade and May, our flannelette pyjamas and flannelette pillowcases are crafted with all-natural cotton and a whole lot of love—because comfort and sustainability should go hand in hand (or hand in sleeve).
The Flannelette Fabric-Making Process
Let’s break it down step-by-step, shall we?
1. It Starts With Cotton
Flannelette is almost always made from cotton—especially when it’s the good stuff like we use at Jade and May. Steer clear of any blends if you want to sleep well and not overhear. Cotton is soft, breathable, and sustainable, making it the perfect starting point for sleepwear dreams
2. Spinning and Weaving
The cotton is spun into yarn and then woven into a plain or twill weave. This is your flannelette in its most basic form—still a bit stiff, but full of potential
3. Brushing, Baby
This is where the magic happens. The fabric is passed over fine metal brushes that gently tease the fibers, raising them up and creating that fuzzy, velvety finish. This brushing can happen on one or both sides depending on how cuddly you want it (we say: the more brushing, the better).
4. Finishing Touches
Once brushed, the fabric is dyed or printed (hello, cute PJs and chic bedding), then it’s washed, checked, and ready to be transformed into things like Jade and May flannelette pyjamas and Jade and May flannelette pillowcases.
Why Flannelette Is a Winter Staple
Now that we know how it’s made, let’s talk about why it matters:
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It’s Warm, But Not Stuffy – Brushed cotton traps heat while still letting your skin breathe.
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Soft Enough to Snooze In – That brushed finish? Like sleeping in a cloud. A very stylish, natural-fibre cloud.
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Perfect for Sleepwear & Bedding – From flannelette pyjamas to flannelette pillowcases, it’s the coziest choice when the temperatures drop.
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Naturally Sustainable – Especially when made from ethically sourced cotton, like we do at Jade and May.
Jade and May Flannelette: Designed for the Snuggle Life
We don’t just love flannelette—we live in it. Our Jade and May flannelette PJs are designed to help you feel fabulous while staying warm, and our flannelette pillowcases are the softest landing spot for your tired head. Every piece is made with care, from 100% natural cotton, in small batches that put people and the planet first.
Whether you’re a long-time lover of all things cozy or flannelette-curious, now you know exactly how this delicious fabric gets from cotton field to couch nap.
